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Cryogenic minimum quantity lubrication machining: from mechanism to application

《机械工程前沿（英文）》 2021年 第16卷 第4期   页码 649-697 doi: 10.1007/s11465-021-0654-2

摘要： Cutting fluid plays a cooling–lubrication role in the cutting of metal materials. However, the substantial usage of cutting fluid in traditional flood machining seriously pollutes the environment and threatens the health of workers. Environmental machining technologies, such as dry cutting, minimum quantity lubrication (MQL), and cryogenic cooling technology, have been used as substitute for flood machining. However, the insufficient cooling capacity of MQL with normal-temperature compressed gas and the lack of lubricating performance of cryogenic cooling technology limit their industrial application. The technical bottleneck of mechanical–thermal damage of difficult-to-cut materials in aerospace and other fields can be solved by combining cryogenic medium and MQL. The latest progress of cryogenic minimum quantity lubrication (CMQL) technology is reviewed in this paper, and the key scientific issues in the research achievements of CMQL are clarified. First, the application forms and process characteristics of CMQL devices in turning, milling, and grinding are systematically summarized from traditional settings to innovative design. Second, the cooling–lubrication mechanism of CMQL and its influence mechanism on material hardness, cutting force, tool wear, and workpiece surface quality in cutting are extensively revealed. The effects of CMQL are systematically analyzed based on its mechanism and application form. Results show that the application effect of CMQL is better than that of cryogenic technology or MQL alone. Finally, the prospect, which provides basis and support for engineering application and development of CMQL technology, is introduced considering the limitations of CMQL.

关键词： cryogenic minimum quantity lubrication (CMQL)     cryogenic medium     processing mode     device application     mechanism     application effect    

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Review on cryogenic technologies for CO removal from natural gas

Yujing BI, Yonglin JU

《能源前沿（英文）》 2022年 第16卷 第5期   页码 793-811 doi: 10.1007/s11708-022-0821-0

摘要： CO2 in natural gas (NG) is prone to condense directly from gas to solid or solidify from liquid to solid at low temperatures due to its high triple point and boiling temperature, which can cause a block of equipment. Meanwhile, CO2 will also affect the calorific value of NG. Based on the above reasons, CO2 must be removed during the NG liquefaction process. Compared with conventional methods, cryogenic technologies for CO2 removal from NG have attracted wide attention due to their non-polluting and low-cost advantages. Its integration with NG liquefaction can make rational use of the cold energy and realize the purification of NG and the production of by-product liquid CO2. In this paper, the phase behavior of the CH4-CO2 binary mixture is summarized, which provides a basis for the process design of cryogenic CO2 removal from NG. Then, the detailed techniques of design and optimization for cryogenic CO2 removal in recent years are summarized, including the gas-liquid phase change technique and the gas-solid phase change technique. Finally, several improvements for further development of the cryogenic CO2 removal process are proposed. The removal process in combination with the phase change and the traditional techniques with renewable energy will be the broad prospect for future development.

关键词： cryogenic CO2 removal     purification of natural gas (NG)     biogas upgrading     CH4-CO2 binary system    

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A review of cryogenic power generation cycles with liquefied natural gas cold energy utilization

Feier XUE,Yu CHEN,Yonglin JU

《能源前沿（英文）》 2016年 第10卷 第3期   页码 363-374 doi: 10.1007/s11708-016-0397-7

摘要： Liquefied natural gas (LNG), an increasingly widely applied clean fuel, releases a large number of cold energy in its regasification process. In the present paper, the existing power generation cycles utilizing LNG cold energy are introduced and summarized. The direction of cycle improvement can be divided into the key factors affecting basic power generation cycles and the structural enhancement of cycles utilizing LNG cold energy. The former includes the effects of LNG-side parameters, working fluids, and inlet and outlet thermodynamic parameters of equipment, while the latter is based on Rankine cycle, Brayton cycle, Kalina cycle and their compound cycles. In the present paper, the diversities of cryogenic power generation cycles utilizing LNG cold energy are discussed and analyzed. It is pointed out that further researches should focus on the selection and component matching of organic mixed working fluids and the combination of process simulation and experimental investigation, etc.

关键词： liquefied natural gas (LNG) cold energy     power generation cycle     Rankine cycle     compound cycle    

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Refrigeration cycle for cryogenic separation of hydrogen from coke oven gas

CHANG Kun, LI Qiang

《能源前沿（英文）》 2008年 第2卷 第4期   页码 484-488 doi: 10.1007/s11708-008-0096-0

摘要： Ten billion cubic meters of hydrogen are dissipated to the environment along with the emission of coke-oven gas every year in China. A novel cryogenic separation of hydrogen from coke oven gas is proposed to separate the hydrogen and liquefy it simultaneously, and the cooling capacity is supplied by two refrigeration cycles. The performance of the ideal vapor refrigeration cycle is analyzed with methane and nitrogen as refrigerant respectively. The results show that the coefficient of performance (COP) of methane refrigeration cycle is 2.7 times that of nitrogen refrigeration cycle, and the figure of merit (FOM) of methane refrigeration cycle is 1.6 times that of nitrogen refrigeration cycle. The performance of ideal gas refrigeration cycle is also analyzed with neon, hydrogen and helium as refrigerant respectively. The results show that both the coefficient of performance and figure of merit of neon refrigeration cycle is the highest. It is thermodynamically possible to arrange the refrigeration cycle with methane and neon as refrigerant, respectively.
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大中功率节能调速传动的合理电压等级

马小亮

《中国工程科学》 2001年 第3卷 第11期   页码 80-84

摘要：

大中功率风机和泵采用变频调速可节约大量电能，大部分功率在0.2～2 MW范围中。我国现在200 kW以上的电机多是中压，现行中压电网多为10 kV，选用10 kV直接变频从技术和经济角度看都不太合理。由于变频器输入侧都有变压器，因此电机和变频器没有必要和电网一致。文章讨论不同功率段的合理电压等级以及在电机电压和电网电压不同情况下当变频器出现故障时如何实现旁路工作。

关键词： 大中功率     节能调速     合理电压等级     低压变频     中压变频     旁路    

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Uncoupled state space solution to layered poroelastic medium with anisotropic permeability and compressible

Zhiyong AI, Wenze ZENG, Yichong CHENG, Chao WU

《结构与土木工程前沿（英文）》 2011年 第5卷 第2期   页码 171-179 doi: 10.1007/s11709-011-0103-0

摘要： This paper presents an uncoupled state space solution to three-dimensional consolidation of layered poroelastic medium with anisotropic permeability and compressible pore fluid. Starting from the basic equations of poroelastic medium, and introducing intermediate variables, the state space equation usually comprising eight coupled state vectors is uncoupled into two sets of equations of six and two state vectors in the Laplace-Fourier transform domain. Combined with the continuity conditions between adjacent layers and boundary conditions, the uncoupled state space solution of a layered poroelastic medium is obtained by using the transfer matrix method. Numerical results show that the anisotropy of permeability and the compressibility of pore fluid have remarkable influence on the consolidation behavior of poroelastic medium.

关键词： uncoupled state space solution     layered poroelastic medium     three-dimensional consolidation     anisotropic permeability     compressible pore fluid    

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Preparation of solar selective absorbing CuO coating for medium temperature application

HUANG Qunwu, WANG Yiping, LI Jinhua

《化学科学与工程前沿（英文）》 2007年 第1卷 第3期   页码 256-260 doi: 10.1007/s11705-007-0046-0

摘要： A new method of preparing CuO solar selective absorbing coating for medium temperature is presented. After pretreatment, brass was overlaid with CuO by chemical plating. The effects of reactant concentration, reaction temperature and reaction time on the absorptivity of CuO coating were investigated. The optimized condition of preparing CuO coating was obtained. The CuO coating was analyzed with X-ray photoelectron spectroscopy (XPS) and scanning electron microscopy (SEM). In order to prolong the period of use, the CuO coating was protected by TiO. The experiment shows that the TiO/CuO coating is more heat-resistant, acid-resistant, and wear resistant than CuO coating, without losing absorptivity markedly. The TiO coating can reduce emissivity and protect the CuO coating.

关键词： photoelectron spectroscopy     temperature     pretreatment     absorptivity     microscopy    

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Frontier of continuous structural health monitoring system for short & medium span bridges and condition

Ayaho MIYAMOTO, Risto KIVILUOMA, Akito YABE

《结构与土木工程前沿（英文）》 2019年 第13卷 第3期   页码 569-604 doi: 10.1007/s11709-018-0498-y

摘要： It is becoming an important social problem to make maintenance and rehabilitation of existing short and medium span(10-20 m) bridges because there are a huge amount of short and medium span bridges in service in the world. The kernel of such bridge management is to develop a method of safety(condition) assessment on items which include remaining life and load carrying capacity. Bridge health monitoring using information technology and sensors is capable of providing more accurate knowledge of bridge performance than traditional strategies. The aim of this paper is to introduce a state-of-the-art on not only a rational bridge health monitoring system incorporating with the information and communication technologies for lifetime management of existing short and medium span bridges but also a continuous data collecting system designed for bridge health monitoring of mainly short and medium span bridges. In this paper, although there are some useful monitoring methods for short and medium span bridges based on the qualitative or quantitative information, mainly two advanced structural health monitoring systems are described to review and analyse the potential of utilizing the long term health monitoring in safety assessment and management issues for short and medium span bridge. The first is a special designed mobile loading device(vehicle) for short and medium span road bridges to assess the structural safety(performance) and derive optimal strategies for maintenance using reliability based method. The second is a long term health monitoring method by using the public buses as part of a public transit system (called bus monitoring system) to be applied mainly to short and medium span bridges, along with safety indices, namely, “characteristic deflection” which is relatively free from the influence of dynamic disturbances due to such factors as the roughness of the road surface, and a structural anomaly parameter.

关键词： condition assessment     short & medium span bridge     structural health monitoring(SHM)     long-term data collection     system     maintenance     bridge performance     information technology     loading vehicle(public bus)     in-situ loading    

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Performance design of a cryogenic air separation unit for variable working conditions using the lumped

Jinghua XU, Tiantian WANG, Qianyong CHEN, Shuyou ZHANG, Jianrong TAN

《机械工程前沿（英文）》 2020年 第15卷 第1期   页码 24-42 doi: 10.1007/s11465-019-0558-6

摘要： Large-scale cryogenic air separation units (ASUs), which are widely used in global petrochemical and semiconductor industries, are being developed with high operating elasticity under variable working conditions. Different from discrete processes in traditional machinery manufacturing, the ASU process is continuous and involves the compression, adsorption, cooling, condensation, liquefaction, evaporation, and distillation of multiple streams. This feature indicates that thousands of technical parameters in adsorption, heat transfer, and distillation processes are correlated and merged into a large-scale complex system. A lumped parameter model (LPM) of ASU is proposed by lumping the main factors together and simplifying the secondary ones to achieve accurate and fast performance design. On the basis of material and energy conservation laws, the piecewise-lumped parameters are extracted under variable working conditions by using LPM. Takagi–Sugeno (T–S) fuzzy interval detection is recursively utilized to determine whether the critical point is detected or not by using different thresholds. Compared with the traditional method, LPM is particularly suitable for “rough first then precise” modeling by expanding the feasible domain using fuzzy intervals. With LPM, the performance of the air compressor, molecular sieve adsorber, turbo expander, main plate-fin heat exchangers, and packing column of a 100000 Nm O /h large-scale ASU is enhanced to adapt to variable working conditions. The designed value of net power consumption per unit of oxygen production (kW/(Nm O )) is reduced by 6.45%.

关键词： performance design     air separation unit (ASU)     lumped parameter model (LPM)     variable working conditions     T–S fuzzy interval detection    

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大中型水利工程建设管理的实践和体会

张基尧

《中国工程科学》 2011年 第13卷 第8期   页码 22-25

摘要： 水利工程建设是基础设施建设的重要组成部分。加强水利工程建设管理是提高水利投资效益和社会、经济、生态效益的重要途经，是工程管理科学研究的重要内容。文章主要阐述了不同阶段大中型水利工程建设管理的责任主体、管理重点、有效做法和成功案例。

关键词： 大中型水利工程；项目管理；实践体会    

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A novel cryogenic insulation system of hollow glass microspheres and self-evaporation vapor-cooled shield

Jianpeng ZHENG, Liubiao CHEN, Ping WANG, Jingjie ZHANG, Junjie WANG, Yuan ZHOU

《能源前沿（英文）》 2020年 第14卷 第3期   页码 570-577 doi: 10.1007/s11708-019-0642-y

摘要： Liquid hydrogen (LH ) attracts widespread attention because of its highest energy storage density. However, evaporation loss is a serious problem in LH storage due to the low boiling point (20 K). Efficient insulation technology is an important issue in the study of LH storage. Hollow glass microspheres (HGMs) is a potential promising thermal insulation material because of its low apparent thermal conductivity, fast installation (Compared with multi-layer insulation, it can be injected in a short time.), and easy maintenance. A novel cryogenic insulation system consisting of HGMs and a self-evaporating vapor-cooled shield (VCS) is proposed for storage of LH . A thermodynamic model has been established to analyze the coupled heat transfer characteristics of HGMs and VCS in the composite insulation system. The results show that the combination of HGMs and VCS can effectively reduce heat flux into the LH tank. With the increase of VCS number from 1 to 3, the minimum heat flux through HGMs decreases by 57.36%, 65.29%, and 68.21%, respectively. Another significant advantage of HGMs is that their thermal insulation properties are not sensitive to ambient vacuum change. When ambient vacuum rises from 10 Pa to 1 Pa, the heat flux into the LH tank increases by approximately 20%. When the vacuum rises from 10 Pa to 100 Pa, the combination of VCS and HGMs reduces the heat flux into the tank by 58.08%–69.84% compared with pure HGMs.

关键词： liquid hydrogen storage     hollow glass microspheres (HGMs)     self-evaporation vapor-cooled shield (VCS)     thermodynamic optimization    

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Low-k integration: Gas screening for cryogenic etching and plasma damage mitigation

Romain Chanson, Remi Dussart, Thomas Tillocher, P. Lefaucheux, Christian Dussarrat, Jean François de Marneffe

《化学科学与工程前沿（英文）》 2019年 第13卷 第3期   页码 511-516 doi: 10.1007/s11705-019-1820-5

摘要： The integration of porous organo-silicate low- materials has met a lot of technical challenges. One of the main issues is plasma-induced damage, occurring for all plasma steps involved during interconnects processing. In the present paper, we focus on porous SiOCH low- damage mitigation using cryogenic temperature so as to enable micro-capillary condensation. The aim is to protect the porous low- from plasma-induced damage and keep the -value of the material unchanged, in order to limit the RC delay of interconnexion levels while shrinking the microchip dimension. The cryogenic temperature is used to condense a gas inside the porous low- material. Then, the etching process is performed at the temperature of condensation in order to keep the condensate trapped inside the material during the etching. In the first part of this work, the condensation properties of several gases are screened, leading to a down selection of five gases. Then, their stability into the porous structure is evaluated at different temperature. Four of them are used for plasma damage mitigation comparison. Damage mitigation is effective and shows negligible damage for one of the gases at –50°C.

关键词： low-k     nanotechnology     micro-electronics     cryo-etching     plasma processing    

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Liquid metal as energy transportation medium or coolant under harsh environment with temperature below

Yunxia GAO, Lei WANG, Haiyan LI, Jing LIU

《能源前沿（英文）》 2014年 第8卷 第1期   页码 49-61 doi: 10.1007/s11708-013-0285-3

摘要： The current highly integrated electronics and energy systems are raising a growing demand for more sophisticated thermal management in harsh environments such as in space or some other cryogenic environment. Recently, it was found that room temperature liquid metals (RTLM) such as gallium or its alloys could significantly reduce the electronics temperature compared with the conventional coolant, like water, oil or more organic fluid. However, most of the works were focused on RTLM which may subject to freeze under low temperature. So far, a systematic interpretation on the preparation and thermal properties of liquid metals under low temperature (here defined as lower than 0°C) has not yet been available and related applications in cryogenic field have been scarce. In this paper, to promote the research along this important direction and to overcome the deficiency of RTLM, a comprehensive evaluation was proposed on the concept of liquid metal with a low melting point below zero centigrade, such as mercury, alkali metal and more additional alloy candidates. With many unique virtues, such liquid metal coolants are expected to open a new technical frontier for heat transfer enhancement, especially in low temperature engineering. Some innovative ways for making low melting temperature liquid metal were outlined to provide a clear theoretical guideline and perform further experiments to discover new materials. Further, a few promising applied situations where low melting temperature liquid metals could play irreplaceable roles were detailed. Finally, some main factors for optimization of low temperature coolant were summarized. Overall, with their evident merits to meet various critical requirements in modern advanced energy and power industries, liquid metals with a low melting temperature below zero centigrade are expected to be the next-generation high-performance heat transfer medium in thermal managements, especially in harsh environment in space.

关键词： liquid metal     cryogenics     low melting point     thermal management     aircraft     liquid cooling     space exploration    

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Control division of agricultural non-point source pollution at medium-sized watershed scale in Southeast

HUANG Jinliang, HONG Huasheng, ZHANG Luoping

《环境科学与工程前沿（英文）》 2008年 第2卷 第3期   页码 333-339 doi: 10.1007/s11783-008-0035-7

摘要： This paper presents the study carried out for controlling agricultural non-point source pollution (NSP) in a medium-sized watershed covering 1.47 × 10 km in Southeast China using quantitative analysis coupled with geographic information system (GIS), universal soil loss equation (USLE), soil conservation service-curve number (SCS-CN), nutrient loss equations, and annualized agricultural nonpoint source model (AnnAGNPS). Based on the quantitative results derived from GIS and environmental models, five control division units were generated for NSP control in Jiulong River watershed, namely, controlling unit for soil losses, controlling unit for livestock breeding and soil losses, controlling unit for excessive fertilizer use and livestock breeding, controlling unit for soil losses and fertilizer use, and controlling unit for excessive fertilizer use and soil losses. This study proved that integrating GIS with environmental models can be adopted to efficiently evaluate major sources and contributors of NSP, and identify the critical source areas of NSP, which enables adjusting measures to local conditions by further control division units developed through such study for control and management of water quality degradation induced by NSP in the Jiulong River watershed.
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Should medium-sized contractors still implement home-made information technologies on construction sites

Conrad BOTON, Éric ST-PIERRE, Gabriel LEFEBVRE

《工程管理前沿（英文）》 2020年 第7卷 第1期   页码 142-158 doi: 10.1007/s42524-019-0065-9

摘要： Despite the increasing dissemination of the Building Information Modeling (BIM) approach, many firms are still far from BIM and are only starting to adopt information technologies. We conducted an ethnographic action research with an industrial partner that implements information technologies on its construction sites, with a strong preference for home-made applications. Results show that the development of such applications faces difficulties and that multiple iterations and versions are necessary before achieving the expected goals because the required competencies are lacking among internal development teams. Moreover, initial needs evolve considerably throughout the application’s development and evaluation process. However, notwithstanding the difficulties encountered during the different application development phases, the industrial partner believes the decision to be worthwhile because of the desire to have internal control over the project data and the need to consider certain specificities related to business processes.

关键词： small- and medium-sized enterprises     mobile computing     mobile cloud computing     information technology for construction     construction site     ethnographic action research    

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标题 作者 时间 类型 操作

Cryogenic minimum quantity lubrication machining: from mechanism to application

期刊论文

Review on cryogenic technologies for CO removal from natural gas

Yujing BI, Yonglin JU

期刊论文

A review of cryogenic power generation cycles with liquefied natural gas cold energy utilization

Feier XUE,Yu CHEN,Yonglin JU

期刊论文

Refrigeration cycle for cryogenic separation of hydrogen from coke oven gas

CHANG Kun, LI Qiang

期刊论文

大中功率节能调速传动的合理电压等级

马小亮

期刊论文

Uncoupled state space solution to layered poroelastic medium with anisotropic permeability and compressible

Zhiyong AI, Wenze ZENG, Yichong CHENG, Chao WU

期刊论文

Preparation of solar selective absorbing CuO coating for medium temperature application

HUANG Qunwu, WANG Yiping, LI Jinhua

期刊论文

Frontier of continuous structural health monitoring system for short & medium span bridges and condition

Ayaho MIYAMOTO, Risto KIVILUOMA, Akito YABE

期刊论文

Performance design of a cryogenic air separation unit for variable working conditions using the lumped

Jinghua XU, Tiantian WANG, Qianyong CHEN, Shuyou ZHANG, Jianrong TAN

期刊论文

大中型水利工程建设管理的实践和体会

张基尧

期刊论文

A novel cryogenic insulation system of hollow glass microspheres and self-evaporation vapor-cooled shield

Jianpeng ZHENG, Liubiao CHEN, Ping WANG, Jingjie ZHANG, Junjie WANG, Yuan ZHOU

期刊论文

Low-k integration: Gas screening for cryogenic etching and plasma damage mitigation

Romain Chanson, Remi Dussart, Thomas Tillocher, P. Lefaucheux, Christian Dussarrat, Jean François de Marneffe

期刊论文

Liquid metal as energy transportation medium or coolant under harsh environment with temperature below

Yunxia GAO, Lei WANG, Haiyan LI, Jing LIU

期刊论文

Control division of agricultural non-point source pollution at medium-sized watershed scale in Southeast

HUANG Jinliang, HONG Huasheng, ZHANG Luoping

期刊论文

Should medium-sized contractors still implement home-made information technologies on construction sites

Conrad BOTON, Éric ST-PIERRE, Gabriel LEFEBVRE

期刊论文